Industries Served

Automotive / Transportation

As a global, full-service provider of custom automation, PMD has a long history of supplying world-class automation solutions for the Automotive/ Transportation industries. This includes assembly of sub-level components as well as final assembly and test.

Transportation Manufacturing Automation

AREAS OF EXPERTISE

Product Applications

  • Gas / Diesel Fuel Injector Assembly & Test
  • Fuel System Pumps & Rails
  • Engine Timing for Cam Phasers, Timing Chain & Chain Tensioners
  • HVAC – Condenser/Core welding, Compressors
  • Cooling and AC Assembly & Test
  • Wiper Systems Assembly & Test
  • Fobik / RF Test
  • Transfer Case Assembly
  • Intake Manifold
  • Air bags
  • Seat tracks
  • Shock towers
  • Sensors & Actuators including Air Bag, Tire Pressure
  • Braking- ABS / TCS
  • Struts
  • Car batteries
  • Transmission Clutch Hub/Shafts
  • Tilt Steering Hydraulic & Electronic
  • Fuel Cell/Battery
  • Tail and Headlights
  • Interior – Trim, Seating, and Door Latch Assembly
  • Camshafts
  • Connector Assembly
  • Vehicle Electronics
  • Engine Block – Bearing Assembly & Leak Testing
  • Motor Assembly & Balancing

WHAT WE DO

Testing Systems

  • Press/Pullout
  • Torque to turn
  • Range of motion
  • Backlash
  • Flow
  • Pressure Decay
  • Helium Mass Spec (HMS)
  • Hi-Pot
  • Resistance

WHAT WE DO

Manufacturing Technologies Deployed Include

Pressing

  • Pneumatic
  • Servo
  • Air/Oil
  • Hydraulic

Fastening

  • Screw Driving
  • Riveting
  • Clinching

Pinning

  • C-Clip
  • Tapered/Roll Pin
  • Retaining Ring

Welding

  • Laser
  • Resistance
  • Vibration
  • Electron Beam

Brazing/Soldering

Riveting

  • Radial
  • Orbital

Adhesive Bonding

  • Thermo-setting
  • Single & Two-Part Epoxy
  • Thermoplastic
  • Lubricants
  • Adhesives
  • Foam-in-place gasketing
  • Sanding
  • Polishing
  • Plasma treating

Dedicated feeding

  • Vibratory
  • Step
  • Matrix Tray

Flex feeding

  • Vision Guidance
  • Part Movement within a Station or Cell
  • Buffering Systems
  • Vision Guided Coordinated part picking
  • Collaborative

AREAS OF EXPERTISE

Process Applications

  • Adaptive Vision-Guided Robotics
  • Metrology Systems
  • Ultrasonic & Laser Welding, Bonding, and Curing
  • End of Line (EOL) Testing
  • Cleaning Systems
  • Adaptive Assembly
  • Web Handling
  • Adhesive Dispensing
  • Leak Testing – HMS, Pressure Decay, Vacuum
  • Laser Marking

AREAS OF EXPERTISE

Breadth of Capabilities

  • Proof of Process
  • Design for Manufacturability (DFM)
  • Failure Mode and Effects Analysis (FMEA)
  • Process Development
  • URS Development
  • Traceability Matrices
  • SOP Development
  • Validation
  • FAT/SAT Protocol
  • IQ, OQ, PQ
  • CE Compliance
  • Recipe Management
  • High Volume Production
  • Asynchronous / Synchronous
  • Product Traceability
  • World-Class OEE
  • Optimized Engineering Process
  • Filling & Dispensing Solutions
  • 3rd Party Equipment Integration
  • Incubation, Drying, & Curing
  • Primary & Secondary Packaging Systems
  • Robotics: Assembly, Inspection, & Material Handling
  • Vision Inspection & Vision Guidance
  • Assembly / Test
  • Pilot Production
  • Modularity / Flexibility
  • Cleanrooms (ISO 7, Aseptic) & Design for Cleanability
  • Explosion Proof (Class I Div I/II)
  • Humidity Control
  • Temperature Control
  • ESD Control
  • Other Challenging Environments
  • New Model Variants
  • Volume Adaptability
  • High Mix Low Volume (HMLV)
  • Strategic Partnerships
  • Operator & Maintenance Training
  • Machine Retrofits
  • Spare Parts Programs
AUTOMATION / TRANSPORATION
1
CASE STUDY

Automated Clutch Assembly

Learn about our automated assembly line solution for an automotive company’s clutch assembly line. We deliver custom automation solutions to all our clients.
AUTOMATION / TRANSPORATION
2
CASE STUDY

Machine Vision Inspection

Read about our high-speed 3D laser weld joint & runout inspection solution for a client using machine vision and robotic applications.

PMD

CAPABILITIES

PMD has the know how to leverage technology in manufacturing.

This is how time after time PMD has built success stories for our clients product launches, expansion initiatives and productivity enhancements.

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